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Dillon XL 650 Upgrade: Your Comprehensive Guide to Enhancing Reloading Performance

Are you a passionate reloader seeking to elevate your craft? Does your reloading process feel like a task, rather than a pleasure? In the world of precision reloading, the Dillon XL 650 stands tall as a popular and robust progressive reloading press. Its reputation for efficiency and reliability has made it a cornerstone in reloading benches across the globe. However, even a workhorse like the XL 650 can be further refined. This guide provides a comprehensive look at the multitude of available upgrades, helping you transform your Dillon XL 650 into a reloading powerhouse. By carefully selecting and implementing these enhancements, you can experience significant improvements in speed, accuracy, consistency, and overall user experience. Prepare to unlock the full potential of your reloading system and start producing high-quality ammunition with greater ease and efficiency.

Boosting Your Reloading with the Dillon XL 650

The Dillon XL 650 enjoys a well-deserved reputation for its robust design and ability to handle a wide range of cartridge sizes. Its user-friendly design makes it accessible for both beginners and seasoned reloaders. So, why consider upgrades for a machine that already performs admirably? The answer lies in the pursuit of perfection and the desire to optimize every aspect of the reloading process. Reloading is not just about assembling cartridges; it’s a blend of science, precision, and craftsmanship. Upgrades allow you to fine-tune your press, tailoring it to your specific needs and preferences.

The benefits of upgrading your Dillon XL 650 are numerous. You can experience a noticeable increase in your reloading speed, enabling you to produce more rounds in a given amount of time. Accuracy is another crucial area where upgrades can provide significant benefits. By enhancing the consistency of your powder charges and primer seating, you can improve the overall accuracy of your ammunition. Furthermore, the upgrades can reduce wear and tear on the press, extending its lifespan and minimizing the need for repairs. Upgrades also contribute to ease of use, making the reloading process more enjoyable and less fatiguing. Ultimately, the goal is to craft ammunition that performs flawlessly, consistently, and safely, ensuring you get the best performance from your firearms. The Dillon XL 650 upgrade path is a personal journey, one that allows you to create a truly customized reloading experience.

Essential Enhancements for Your Reloading Press

Improving Case Feeding

The smooth and reliable feeding of cases is paramount for a fluid reloading session. The stock case feed system on the Dillon XL 650 is functional, but it can be a source of bottlenecks. Jams and misfeeds can interrupt your progress, leading to frustration and lost time. Luckily, a range of upgrade options exist to enhance case feeding performance.

One of the most impactful upgrades is investing in a case feeder motor. These motors provide consistent and reliable case feeding, dramatically reducing the likelihood of jams. You can find aftermarket options that are often more robust and offer smoother operation compared to the stock motor. These motors are frequently easier to maintain.

Another area for improvement includes case feed tubes and spacers. Upgrading to custom tubes and spacers, often made from high-quality materials, can significantly improve the case feed process. These upgrades often provide better alignment and smoother case transitions. These modifications can also reduce the chances of cases getting caught or misfed.

You can also consider upgrading the case feed plates themselves. High-quality plates will typically last much longer and provide better control. This is a subtle but important upgrade that contributes to the overall reliability of the case feed system.

Proper installation and maintenance are key for ensuring optimal performance with all case feed upgrades. Read the manufacturer’s instructions carefully and make sure all components are correctly aligned and secured. Regularly check for wear and tear and replace worn parts as needed. A well-maintained case feed system will minimize interruptions and maximize your reloading throughput.

Perfecting the Powder System

Consistent powder charging is the cornerstone of accurate and reliable ammunition. The stock powder system on the Dillon XL 650 is generally considered accurate, but it is prone to variation based on the types of powders used, environmental conditions, and speed of operation. There are several upgrades available to enhance its performance.

Powder baffles play a crucial role in creating a consistent powder column within the powder measure. By minimizing the effects of powder settling, the powder baffle ensures that each charge is as accurate as possible. It is a simple but effective upgrade that can significantly improve consistency.

Another upgrade path involves replacing the powder measure and metering unit. Aftermarket powder measures offer enhanced precision and adjustability. They often allow for more precise control over powder charges, leading to greater accuracy. This can be particularly beneficial for those who reload for precision rifles or competition.

A powder check system provides an extra layer of safety and quality control. This system will automatically detect if a powder charge is too low or absent altogether. This can help prevent potentially dangerous misloads and ensure that every round is loaded safely. Many reloaders consider this to be an essential safety measure.

Refining the Primer System

Reliable primer seating is critical for safe and accurate ammunition. The stock primer system on the Dillon XL 650, while generally dependable, can sometimes experience malfunctions. Upgrades help to mitigate issues, ensuring smooth and consistent primer seating.

One upgrade option includes after-market primer feed tubes. These feed tubes can be more robust and are often less prone to jamming. They are also simpler to disassemble for cleaning, improving maintenance.

Replacing certain parts of the primer feed system is an option to consider. Using parts engineered with higher quality materials reduces the chances of malfunctions and failures. These parts are often built to be more durable.

A primer swage is invaluable for preparing military brass or brass with crimped primer pockets. Removing the crimp is essential for proper primer seating and is vital for consistency. This upgrade can greatly improve the reliability and overall quality of your reloaded ammunition.

Maintaining the primer system is very important. Regular cleaning and lubrication, along with routine inspections for wear and tear, will keep the system running smoothly. A well-maintained primer system will minimize failures, saving you time and frustration.

Ergonomics and User Comfort

Enhancing the ergonomics of your reloading setup can transform the experience, making it more comfortable, efficient, and enjoyable. The Dillon XL 650 can be further improved with the correct accessories.

Installing a strong mount and adding work lights is a great upgrade. These additions enhance the stability of your press while providing optimal visibility. A well-lit workspace reduces eye strain and allows you to spot potential issues more easily.

Bullet trays and bin organizers are great additions that enhance efficiency. They help to keep your reloading bench neat, organized, and within easy reach. With these additions, you will have a more pleasant work environment.

Case ejector upgrades are useful for improved brass disposal. Upgrades in this area can automatically remove spent cases, saving you time and effort. You can find options that direct the cases into a container.

Replacing the stock handle or adding a grip will increase comfort and reduce fatigue. A more ergonomic handle can help to ease strain during long reloading sessions. It can also allow for better control.

Taking Reloading to the Next Level

Efficient Caliber Changes

Caliber conversion kits are an indispensable component for reloaders who load a variety of different cartridges. With these kits, you can quickly and easily switch between different calibers without major adjustments to your press. They typically include a new tool head, a shell plate, and a case feed assembly. These kits streamline the caliber-changing process.

Quick Changes

Dedicated tool heads are another essential element for optimized reloading. Using pre-set tool heads allows you to quickly change between different calibers. You can keep each tool head configured with its corresponding dies, powder measure, and other components. This saves time and maintains consistency between reloading sessions.

Further Modifications and Accessories

Beyond the main upgrades, there are many other accessories that can improve the efficiency and enjoyment of reloading. Bench modifications can increase stability and provide more workspace. Lighting upgrades will enhance visibility and reduce strain. Organizing systems will keep all of the supplies in order.

Installation and Maintenance

Proper Installation

Always read and understand the installation instructions that come with your upgrades. Use the correct tools and take your time. Double-check all adjustments and make sure everything is properly secured. A well-installed upgrade is more likely to function correctly and provide lasting performance.

Routine Maintenance

Establish a regular maintenance schedule for your Dillon XL 650 and all of its upgrades. Clean and lubricate the press and upgrades regularly, following the manufacturer’s recommendations. Inspect all components for wear and tear and replace worn parts as needed. Addressing problems early will prevent major issues and keep your press operating smoothly.

Budgeting and Sourcing

The cost of upgrades varies depending on the type and number of enhancements you choose. Prioritize upgrades based on your budget and reloading needs. The internet offers a plethora of sources for purchasing Dillon XL 650 upgrades. Reputable retailers such as Dillon Precision, Brownells, and MidwayUSA are all excellent sources. Research your options and compare prices before making a purchase. By starting with the most important upgrades and adding others over time, you can build the perfect Dillon XL 650 setup.

Reloading is a rewarding pursuit, and the Dillon XL 650 is an excellent foundation for building high-quality ammunition. By implementing these upgrades and adding your personal touch, you can refine your reloading process, enhance the performance of your press, and enjoy a more rewarding experience. Start optimizing your reloading today, and enjoy the journey of building exceptional ammunition.

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